Detroit series 60 in frame rebuild part 2 valve cover. Detroit diesel series 60 engine fitzgerald glider kits. Former jake brake production models for the series 60 engine were the 760a which replaced. Detroit diesel series 60 engine specificsations, spec sheets, workshop repair manuals.
Detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. Detroit diesel series 60 parts manual, 178 pages click to download. For additional information on the 750, 760, 765, and 770 series engine brakes, refer to the series 60 engine service manual, pn 6se483, and the series 50 engine service manual, pn 6se50. Series 60 engines with serial numbers below 06r0004455 are not engine brake ready. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. Dealer says they dont know without spending 8 hours rebuilding it. Apparently, the original springs allowed injector plungers to float at high rpm. Loosen the fuel injector rocker arm locknut and turn the adjusting set screw until the extended part flag of the gage will just pass over the top of the injector follower. Detroit diesel series 60 epa07 engine service manual pdf. Reset screws are not to be dissembled in the field. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Among these, the most popular were the 6v92 and 8v92, which were v6 and v8 configurations of the same engine respectively. Engine brakes designed for detroit diesel pacbrake.
Adjust model790795 jake brake slave piston lash as follows. The detroit diesel series 92 is a twostroke cycle, vblock diesel engine, produced with versions ranging from six to 16 cylinders. Detroit diesel series 60 jake brake installation, 20 pages. For series 50 and series 60 engine brake installation and service procedures, refer to detroit diesel engine service manuals for series 50 pn 6se50 and series 60 pn 6se483. Rpm p63c 1100 108 0 145 1500 210 1700 210 1900 387 2100 465 rpm rhp 465 2100 detroit diesel 1999 series 60 12. Dec 27, 2016 detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. For jacobs engine brake service parts, refer to detroit diesel parts catalogs. It is not necessary to tighten bolts 9, and 14 if a jake brake is to be installed. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Jake brake service, 1454 keystroke ring, 1270 knock sensor, 2156 knock sensor diagnostic codes series 60 gas, 2157 leadacid battery, 812 leadacid storage battery, 812 leak checking. Detroit diesel series 60 operator manual, 156 pages click to download. Detroit forum series 60 weak jake 2823 on 20080318. Hold the screw in this position and torque the locknut to 34 nm 25 lbft. The tools and wizards will help you fill in all necessary information to locate the right tuneup kit and application for your trucks jake brake.
In 1993, it was popular on many usa buses in the 11. With a wide, flat torque curve, and delivering up to 2050 lbft and 600 hp, it tackles your hardest jobs while performing with the fuel efficiency and reliability youve come to count on from detroit. The slave piston clearance settings listed on page 4 of this. Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new holddown screws. Jul, 2010 on jul, 2010, a question titled need torque specs. Torque spec, 1221 low pressure fuel system series 50 gas. I need to know the torque specs for a 2000 60series. Page 9 introduction the series 60 egr technicians guide is intended to be used by a qualified service technician familiar with detroit diesel electronically controlled ddec diesel engines and to provide a better understanding of the egr system to improve the diagnosing of a series 60 egr system. The issue seems to get worse in warmer and colder temps.
After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on. What do the jake brake bolts torque on a 60 series detroit. Jake brake set of 3 with bolts ddec 3 detroit 60 series 12. Detroit diesel series 60 service manual pdf download. Aug 18, 2010 injector height settings for series 60 engines are listed in table checking tolerance chart. Torque the 11 bolts and two nuts to 126146 nm 93108 lbft using the sequence. The detroit dd16 truck engine is the biggest, toughest, most powerful engine detroit has ever produced. I need to know the torque specs for a 2000 60series detroit for the. The following tsbs may apply to your 9999 detroit series 60.
The slave piston adjusting screws used in the series 60 engine brake prior to august. I need to know the torque specs for a 2000 60series detroit for the cam bearing caps and the jake brake housing bolts answered by a verified. In this section, youll find a part number crossreference tool, parts and service literature, service locations, and answers to frequently asked questions. Detroit diesel series 149 torque specifications pc industries. Jan 24, 2017 detroit series 60 in frame rebuild part 14 valve adjust, running overhead duration. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Detroit series 60 rocker arm torque serie 60 detroit scribd. Engine brakes designed for detroit diesel pacbrake detroit diesel. Due to interference fits on some coach chassis, a twohousing jake brake kit may be required. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb.
Detroit diesel series 60 repair manuals and spec sheets. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. Series 60 2002 engines are equipped with a new compact gear train assembly. Effective with august 1994 engines, reset screw assemblies were replaced with powerlash assemblies. Also, the correct slave piston adjustment specification must be used.
Detroit diesel 60 egr series technician manual pdf. If you are looking for a book detroit series 60 rocker arm torque. Detroit diesel 60 egr series technician manual pdf download. Detroit diesel 60 series spec sheet collection, 6 pages click to download. Increases brake performance and overall durability. Im looking for torque specs and answered by a verified technician. Model 790795797 series jacobs engine brake, designed for the detroit diesel series 60 engine.
Install the two nuts and spacers to the studs at no. Contact your detroit diesel distributor for information on these kits. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Detroit series 60 engine bolt torque specs on all fixya. Series 50 gas, low pressure, 2179 locknut series 60 gas. Detroit dieselseries 60 diesel valve lash, jake brake lash. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service. It seems to apply progressively and then sometimes still wont hit on all cylinders. See figure camshaft cap bolts and rocker arm shaft nut torque sequence. Torque the slave piston adjusting screw locknut to 35 nm 25 lbft. Detroit diesel series 60 specs, bolt torques and manuals. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the. Mar 08, 20 2001 daewoo lanos cylinder head bolt torque specs torque bolts in sequence looking down on the engine from front of car belts 1 3 9 5 7 trans belts 2 4 10 6 8 trans step 1.
Problems with series 60 detroit diesel engine it still runs. Detroit diesels inline 6 cylinder series 60 engine has been a success from the start of production in 1987. Dec 01, 2009 injector height settings for series 60 engines are listed in table 122. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead duration. The series 60 epa07 service manual provides complete mechanical maintenance, service and overhaul information for series 60. The slave piston adjusting screws used in the series 60 engine brake prior to august 1994 were reset screws. Adjust the valves and set the fuel injector heights as. The series 60 heavyduty diesel engine maintains fuel economy with an excellent powertoweight ratio and unsurpassed dependability at current emission levels. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car.
Installing 170 mm cap screws on the exhaust side of the engine can result in serious engine damage. Detroit diesel series 60 epa07 service, repair, overhaul. The engine brake on our 2001 freightliner with pre egr detroit 60 series has been weal since day one. Detroit diesel electronic unit injectors diesel engine. Place the required feeler gage listed in table jake brake models and slave piston settings between the solid side of the bridge the side without the leveling screw and the exhaust rocker arm adjusting screw.
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